This guide contains directions for wiring a Rev. D LDO Voron Trident Kit using the pre-cut, pre-terminated cables included in the LDO kit. Important! Mains wiring should only be performed by certified personnel trained in local regulations and safety standards. If at any point you find the images in this guide to be too small, you can check out the source images from this github location.
Here is a short list of tools you should prepare:
The following items should have pre-cut lengths, labels, and crimped connectors:
Certain stepper motor cables are purposely left longer than needed for people with different setups. You may choose to cut them or leave them as is during wiring.
Our kit comes with a small strip of fiber glass tape. This tape is used to help insulate the Z probe from radiative heat from the the hotend. We recommend covering the front and sides of the probe with at least 2 layers of this tape. Do not cover the back or the bottom of the probe, if you have problems triggering the probe, try removing bits of the tape as it may be interfering with probe sensing. Optional: consider cutting an opening in the tape, around the LED of the Z probe - this will allow you to see the LED light up when the Z probe is triggered.
The Rev. D kit contains parts to build the Stealthburner + Clockwork 2 toolhead. For more information on these PCBs, refer to the wiring kit page and github repository.
The main toolhead PCB attaches to the sides of the Clockwork 2 extruder. Use two M3x8 screws to install the PCB to the Clockwork 2 extruder.
The fan adapter PCB attaches to the rear of the StealthBurner main body. Use two M3x10 FHCS screws to install the PCB directly on the back of the 5015 fan.
Our nozzle probe is slightly different from the official endstop, use our printed part.
Use two M2x10 self tapping screws to install the PCB onto the printed part. The screws go through the two holes on the D2F switch and fasten sideways into the printed part.
The final result looks like this. Use two M3x25 SHCS to mount the nozzle probe onto the printer. Remember to install one set screw into the pulley, but do not overtighten it. The screw screw is there to ensure that the shaft cannot fall out of the probe body; however it should not be so tight as to impede the shaft from freely moving up and down.
Starting from Rev.C, our build plates have been updated with our in-house heatpad design. The new design uses screws to mechanically secure the heatpad as a failsafe. In addition, the bed sensor utilizes the more reliable ATC Semitec 104NT-4-R025H42G thermistor as the temperature sensor. Furthermore, the bed wiring harness now utilizes a breakout design - so that the build plate can be conveniently detached entirely from the top side of the deck panel.
Start by assembling the bed WAGO mount. The printed part can found here. Use two heat set inserts from the front of the printed part this will be used for mounting the 2x2 XH Splicer PCB. The two WAGO terminals are snapped into the printed part directly. Each WAGO terminal will be used to breakout a bed power line. The 2x2 XH Splicer PCB is fastened using two M3x6 BHCS screws. You need to install M3x5x4 heatset inserts before fastening the screws. The splicer PCB will be used to breakout the bed thermistor. Finally the completed bed WAGO mount will be installed onto the printer using two M5x10 BHCS screws.
Before we start wiring, let's first take a look at the build plate assembly. There are three cables that are directly attached to the bed heater. The two thick braided cables are the bed power lines (labelled N and Bed L). The thinner two pin cable is the bed thermistor (labelled BED TH). Finally there is a M4 screw and serrated washer directly fastened to the aluminum plate - this is where you attach the bed PE (protective earth) cable to ground the build plate.
Shown below is the overall wiring layout for the build plate. Also shown is the wiring for the Z endstop (nozzle probe).
The XY endstop cable has a 4pin JST-XH connector on one end, and on the other end there are two 3pin JST-XH connectors, one labelled X Stop and one labelled Y Stop.
Our kit includes two LED strips to install as ceiling lighting for your printer. Please remember to mount using the printed part to prevent a short with the extrusion and mount using M3 hammerhead nuts (or t-nuts) and M3x8 SHCS screws.
Print the bar clips from the print guide and mount them at the top left and right extrusions. We recommend following the routing path shown in the diagram below or route thru the Z-motor A opening:
Remember to cover the slots where your LED cables are routed with the extrusion covers provided with the kit.
Use the modified Z-motor cover A (link in Printed Parts Guide) if you choose to route the wiring through that opening.
Your kit should include a pre-wired AC inlet. Double check that the wiring is correct, the final layout should be as follows:
Take the inlet cable included in the kit and attach the wires using the above layout as reference. When wired correctly, your live wire will be protected by a fuse, and the switch on the front side of the inlet will operate correctly (lights up when turned on).
The 24V power supply unit that comes with the kit contains a switch on the side to select between 120V and 230V. Flick the switch to the correct value* before powering it on! Failing to do so can destroy the power supply!
* EU Customers may receive the Meanwell RSP-200-24 to comply with local regulations. This power supply features power factor correction and has a universal AC input range, so no switching is needed.
Let's prepare our mainboard before proceeding with further wiring:
These DIN rails run from left to right. Don't forget to install the plastic end caps on each of the DIN rails.
In this step, we will place the electronic components and wire ducts as shown in the picture below. The positioning of the components is not as critical, as they can be adjusted as needed later on.
Use VHB tape to stick these wire ducts on the deck panel.
In this step, we will install all the stepper motor cables (except for the E motor). We recommend taking advantage of the included cable tags to label your stepper cables. Follow the table and diagram below:
Stepper Motor | Physical Position* | Controller Position |
A | Rear Right of Gantry | HV-STEPPER-1 |
B | Rear Left of Gantry | HV-STEPPER-0 |
Z0 | Front Left | STEPPER-0 |
Z1 | Rear | STEPPER-1 |
Z2 | Front Right | STEPPER-2 |
<NOT USED> | <NOT USED> | STEPPER-3 |
<NOT USED> | <NOT USED> | STEPPER-4 |
*All positions are specified as if standing in front of an upright printer and looking towards it.
The end result should look like this:
In this step we will connect the AC Inlet and the Wago terminals. Follow the following diagram:
The end result should look like the following:
In this step we will connect the Wago terminals and 24V PSU. Follow the following diagram:
The end result should look like the following:
Before moving on to the next step, let us check all the wiring so far. Incorrect wiring of AC/mains can be dangerous - therefore, always double check your work, and then triple check it once more:
In this step, we will connect the power supply to the controller board and the relay.
The result:
In this step, we will make build plate connections.
The overall result:
Before wiring, the first thing you need to do is identify whether you receive the incorrect XY endstop cables. If you receive the incorrect cables, please follow this guide to repin the wires.
In this step, we will connect the endstop cables to the Leviathan controller board and the toolhead cable.
Here is the result:
In this step, we will connect the Fans.
Item | Cable Label | Controller Position |
PCB Fan | PCB FAN | FAN2/PF7 |
LED Strip | LED STRIP | LED-Strip/PE6 |
Filter Fan | FILTER FAN | FAN3/PF9 |
The result is below:
In this step, we will connect the remanining items.
This is the result:
Congratulations! You have completed all the wiring, all that is left now is to cover up the wire ducts! We've posted a high resolution image here for you to compare your work.
Now that you have completed hardware wiring, it is time to move on to software setup. The following sections outline resources you can use to finish setting up software for your printer. Many of the instructions below are derived from the official Voron documentation site which you can visit here.
We first need to install an operating system onto your Raspberry Pi. The easiest way to do this is to use their official imager.
Many of the following steps below require you to remotely run commands on your Raspberry Pi via SSH. If you are on Windows, putty is the goto tool. If you are on Mac OS, you can simply run ssh on your Terminal. For more info about remotely accessing your Raspberry Pi using SSH, read this article.
On your Raspberry Pi, you will need to install Raspberry Pi OS Lite, Klipper, and a web interface to manage your printer. The most popular options for a web interface are Fluidd and Mainsail - both are great options with similar controls, you can't go wrong picking either of them. To make installation a breeze, we recommend using KIAUH, which is a script that helps you install Klipper, Fluidd/Mainsail and any other dependancies that may be required.
If you followed the previous step with KIAUH, then KlipperScreen should be successfully installed. Read this guide for information on touchscreen setup and instructions for rotating screen orientation.
The Leviathan board is pre-programmed when you receive it.
If you need to update Klipper firmware, follow the instructions on the this site to install Klipper Firmware to the Leviathan board
In this step we will obtain the USB ID of the Leviathan mainboard and Nitehawk toolboard. You will need these IDs in the next step when modifying your printer.cfg
. Refer to this guide for different methods of obtaining the USB ID.
Since our printer consists of two boards (Leviathan mainboard and Nitehawk), we will need to correctly match up the USB ID to each board.
usb-Klipper_rp2040_0123456789ABCDEF-if00
.usb-Klipper_stmf446xx_0123456789ABCDEF-if00
.With software and firmware both successfully installed. We can now move on to adding Klipper configuration files. These configuration files basically tell Klipper how our printer is wired. It also contains other useful data such as custom macros, tuning values, and so on.
printer.cfg
.[mcu]
section, replace {REPLACE WITH YOUR SERIAL}
with the Leviathan MCU path you obtained in the previous steps.With all the configuration files in place, you should now be able to use Fluidd/Mainsail to perform basic controls on your 3D printer. However, there are still a few more steps you should follow before starting your first print. Follow the initial startup guide on the Voron documentation site.